BlueCrest Evolution

The BlueCrest Evolution inserter is a versatile, high-speed system that delivers flexibility, reliability and integrity for mailing. It handles simple to complex jobs with ease, ideal for high-volume or short-run work. Its compact design, automation and file-based processing simplify operations, reduce labor and ensure 100% mail integrity.

  • Flexible, configurable platform for multi-format applications
  • Built-in automation for fast set-up and job changeovers
  • Easy-to-use design that reduces labor costs and training requirements
  • File-based processing for accuracy and higher net good mailpieces per hour
  • Scalable system that grows with your business needs

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Tech Specs Brochures

Technical Specs

Printing
Mailpiece Types

Format: Cut sheet, continuous form, single, dual

Envelope Width

Minimum: 6.75” (171 mm)
Maximum: 13” (330 mm)

Envelope Depth

Minimum: 3.75” (95 mm)
Maximum: 10” (254 mm)

Inline Printing

Capability: Monochrome or CMYK on inserts and envelopes
BRE/CRE Printing: Monochrome or CMYK

Feeding & Configuration
Feeders

Range: 3–18 (friction and rotary; batch feeding optional)

Double Feed Detection

Availability: Standard on all feeders

Total Pack Thickness

Maximum: 13 mm (0.51”) — tri-fold, half-fold, or flats

Integrity Scanning

Options: OMR, Barcode, 2D, OCR

Automation

Features: Input automation, auto fold plates, auto gapping folder, automated job set-up, automated changeovers (letters to flats), automated traying

Output
Cycle Rates

Tri-Fold: Up to 12,000 CPH
Half-Fold: Up to 10,000 CPH
Flats: Up to 8,000 CPH

Sheet Processing

Continuous Feed: Up to 72,000 sheets/hour
Cut Sheet: Up to 50,000 sheets/hour

Chassis

Type: Modular input and output design

Mailpiece Tracking

Method: File audit or file-based processing for 100% integrity